How To Choose The Correct Spray Gun For Your Needs.
What is a spray gun?Spray guns are similar to airbrushes but they generally use larger equipment and are used to cover bigger surface areas with an even coating of liquid. You'll find hand-held as well as automated spray guns with interchangeable heads that allow for different patterns of spray, as well as high-end guns which can be customised and completely rebuilt. Every air gun has an air compressor, paint basin and nozzle. When you press the trigger, the compressed air and paint are mixed to break down the paint particles. This is then released from the spray gun in a fine spray to cover your surface. We've highlighted a few of the most important variables to consider when picking the right spray gun.
HVLP, LVLP or conventional spray gun?High volume low pressure (HVLP) guns allow a higher proportion of paint or coating to reach the target surface. Not only does this reduce the number of materials you're using (and wastage of materials), it also helps to prevent unnecessary over-spray. These types of guns are often used for architectural coatings, interior decor or furniture finishing. Low volume low pressure (LVLP) guns are practically identical to HVLP guns but are among the best and most efficient guns on the market. This is because they minimise paint wastage and operate at a lower pressure, using a lower volume of air than HVLP guns. This decreases the amount of air consumed whilst increasing the proportion of air that reaches your target surface. However, one disadvantage of LVLP guns is that they are normally more expensive than other types of spray gun.
Select the right nozzle for the jobThere is a wide range of different nozzle types to choose from, but the three most common are flat stream, hollow cone and full cone nozzles. The type you choose will depend on the project you are working on - for example, for a fine finish over a larger area, a full cone nozzle may be the best option, whilst for a smaller area and a more precise result, you may be best selecting a flat stream nozzle.
Consider the CFM rating of your spray gunYou might see the CFM rating mentioned on spray guns and wonder exactly what that is. The amount of air needed to complete a project is measured in cubic feet per minute or CFM for short. This amount can vary greatly but all compressors will have a CFM rating, normally shown in the following way: 16CFM@ 90 PSI This rating is the output level of the compressor tank, so the actual CFM at the gun can vary depending on the diameter and length of hose and fittings you use. Using a shorter, larger diameter hose and eliminating fittings means you will get more CFM at the gun for more precise results.
Consider the viscosity of paint moving through your spray gunWhilst viscosity is generally measured as low, medium or high, you may want to check technical information for your paint as a specific spray gun may be recommended. Some guns are more suited to heavy viscosity coatings. Generally speaking, the finish you are looking for will affect your choice of gun. Bear in mind that a conventional gun uses twice as much paint as an HVLP gun.
What are your production requirements?In other words, how fast do you need your gun to spray? Using larger air caps and fluid nozzles can speed up your productivity. The higher the CFM of the air cap, the heavier the viscosity of coating it is able to atomise. For high volume painting projects, using a pressure pot to feed your spray gun is ideal, giving you greater air pressure control. For the ability to paint continuously, a diaphragm or fluid transfer pump may be best. Low viscosity paints and small scale projects can use a gravity or syphon feed spray gun. In some cases, you may find an airless spray gun is the best option.
Lastly, consider the diversity of your spray gunThink about how often you are going to use your gun and the types of projects you will be working on. When it comes to spray guns for sale, it is often worth investing more in a high quality gun such as a Graco spray gun, as these generally have more choice of fluid nozzles and air caps, and can usually be totally rebuilt. Lower cost guns suffer from limited setups and are often not rebuildable.
What Spray Gun do We recommend?There are many guns on the market that all do a fantastic job for the cash. You need to consider what is important to you for example if you need to minimise wastage and paint a lot like a conveyor line then overall an electrostatic gun may be for you. If however, you are looking for routine reliability, less chance of blockages which increase downtime and a great finish, then Iwata Spray Guns really do take some beating! They have been designed to contain fewer parts, fewer parts = less to go wrong and less to get in the way of a good finish. The parts are built from high quality materials and they would be easily comparable to Devilbiss and Wagner style products out on the market now. If you're just doing a little of spraying at your own piece lets say a bit of personal furniture of internal doors when yo u revamp the house, then a cheap gun that you clean out with thinners should work just fine. Check out the range of budget spray guns here for under œ50. To find out more about choosing the correct spray gun for your requirements, call one of our sales support technicians on 01302 856666 or contact us here. We'd love to help!
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